You already run a tight operation. But every day, invisible losses quietly eat into your margins:
Downtime you don't fully understand
Scrap discovered too late
Operators reacting instead of preventing
Reports that arrive after the damage is done
If you can't see it in real time — you can't fix it in time.
Structure machines by customer, location, and production line. Auto-discover PLC tags from Allen-Bradley, Siemens, or any Sparkplug B device.
Live OEE, alarms, batch status, and performance data updating in real time. Know what's happening on every machine, right now.
Send clean, structured data to MES, ERP, dashboards, and alert channels. The right data reaches the right system automatically.
No long deployments. No consultants. No waiting.
We don't ask you to replace your systems. We start small:
Instead of watching screens, PulseMQ monitors your operation for you:
Automatically flag unusual patterns in machine behavior before they become failures.
AI prioritizes what matters — so your team focuses on what's costing you money right now.
Gets smarter with every shift. Adapts to your machines, your products, your patterns.
Start with what you need. Enable more as you grow.
Real-time Availability, Performance, and Quality metrics with auto-refreshing dashboards, shift-based analytics, and machine comparison.
Full details →Visual timeline of production orders by machine. Track progress, manage priorities, and see due dates across all work centers.
Full details →ISA-88 compliant recipe versioning with batch execution tracking, queue management, and priority scheduling. Download recipes to PLCs.
Full details →Counter-based and time-based PM scheduling with predictive alerts, parts inventory, reusable task templates, and cross-machine tracking.
Full details →Full lot and sublot traceability with barcode scanning, consumption tracking, demand forecasting, and shortage warnings. ISA-106 UDT support.
Full details →SCADA-style real-time trending with PID support (PV/SP/CV), multi-signal overlay, zoom, and historical playback for root cause analysis.
Full details →Automated shift reports, historical OEE analytics, CSV/Excel export, and scheduled email distribution. Compare machines side by side.
Full details →Smart alarms with priority levels, SMS/email/on-screen routing, alarm history and pattern analysis. Know about problems in seconds.
Full details →Native Sparkplug B protocol with bidirectional communication. Auto-discover tags, send commands to PLCs, and connect any MQTT broker.
Full details →Not just compatible — built from the ground up on ISA and IEC standards
Recipe versioning, procedural phases, and equipment control for batch-oriented production. Pharma, food & beverage, specialty chemicals.
Learn more →Equipment hierarchy, work order management, and ERP-to-MES integration. Bridges Level 4 business systems to Level 3 operations.
Learn more →State-based automation for continuous operations. Autonomous job tracking, boundary detection, and grade-change management.
Learn more →Clean, intuitive dashboards that operators love and managers can trust

Every machine's status, OEE, availability, performance, and quality at a glance. Auto-refreshing with grid or table view.

Historical OEE analytics, shift comparison, and real-time process trending. Overlay multiple signals, spot correlations, and catch drift early.

Track OEE trends across batch production runs with line and bar charts. Compare availability, performance, and quality by shift with bottleneck analysis and per-recipe metrics.

ISA-106 job tracking with timeline view. See active jobs, scheduled work, and completed orders across all machines.

Visual timeline of production orders by machine. Track progress, status, and due dates. Create new orders in seconds.

Track inventory levels, active demand, and shortage warnings. Know exactly what materials you need before you run out.

Predictive and scheduled maintenance across all machines. Track tasks, parts inventory, and templates in one place.

Organize machines into production cells and lines. See live status of each area with running/stopped counts at a glance.

Enable exactly the modules you need per machine. OEE, maintenance, reports, material tracking — toggle on what matters.

Manage users, roles, alarm config, notifications, reports, and plant layout. Full multi-tenant support with role-based access.
PulseMQ supports both discrete and continuous manufacturing
Two ways to deploy PulseMQ — pick what works best for your organization
Hosted on AWS — Ready in minutes
30-day free trial available
Docker-based — Your data stays on your network
Includes updates & dedicated support
The OEE formula broken down step by step with a real plastics extrusion example and common mistakes.
Side-by-side comparison of bandwidth, latency, cloud readiness, and real-world use cases.
Topic namespaces, birth/death certificates, protobuf payloads, and the unified namespace.
It's not the big breakdowns. It's the 2-minute stops nobody tracks.
Plants typically uncover thousands in hidden losses within weeks.
Our entire team works from Cleveland. When you call, you talk to the engineers who build the product.
Cloud setup takes minutes. Auto-discover tags from PLCs. No consultants, no six-month rollout plans.
Real people, real answers, same day. No ticket queues, no waiting for callbacks.
We ship updates weekly based on customer feedback. Your input shapes what we build next.
Ready to see PulseMQ in action? Let's talk about your manufacturing environment.
Cleveland, OH
Proudly based in America's manufacturing heartland