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Follow the order
from start to finish.

A customer places an order. Your team enters it. PulseMQ sends it to the right machine, tracks every step, and tells you the moment something goes wrong.

Schedules jobs Monitors progress Alerts on problems
Baler 1 Running — 87% efficient
Baler 2 Running — 91% efficient
Wrapper 3 Stopped — alert sent
Know which machines are running
Get alerts when something stops
See how efficient your production is
99.9% Uptime
US Engineers Built in Ohio
Same Day Support Response

The Hidden Losses Killing Your Throughput

You already run a tight operation. But every day, invisible losses quietly eat into your margins:

Downtime you don't fully understand

Scrap discovered too late

👁

Operators reacting instead of preventing

📋

Reports that arrive after the damage is done

If you can't see it in real time — you can't fix it in time.

From Guessing → To Knowing

Before
After
Manual downtime tracking
Real-time downtime detection
End-of-shift reports
Live production insights
Reactive maintenance
Predictive alerts
Scrap discovered late
Quality issues caught instantly

From Machine Signal to Business Value — In 3 Steps

01

Organize

Structure machines by customer, location, and production line. Auto-discover PLC tags from Allen-Bradley, Siemens, or any Sparkplug B device.

02

Monitor

Live OEE, alarms, batch status, and performance data updating in real time. Know what's happening on every machine, right now.

03

Route

Send clean, structured data to MES, ERP, dashboards, and alert channels. The right data reaches the right system automatically.

Live in Days — Not Months

Connect to machines in hours
📈
First dashboards same day
💰
Identify losses within the first week

No long deployments. No consultants. No waiting.

Start With One Line. See Results Fast.

We don't ask you to replace your systems. We start small:

Connect to 1–2 machines
Show real-time performance
Identify immediate losses
Apply for Beta

AI Monitoring — Not Just Dashboards

Instead of watching screens, PulseMQ monitors your operation for you:

Detect Anomalies

Automatically flag unusual patterns in machine behavior before they become failures.

Surface Critical Issues

AI prioritizes what matters — so your team focuses on what's costing you money right now.

Learn Over Time

Gets smarter with every shift. Adapts to your machines, your products, your patterns.

Learn More About Our AI Agent →

Expand Into a Full MES — When You're Ready

Start with what you need. Enable more as you grow.

OEE Monitoring

Real-time Availability, Performance, and Quality metrics with auto-refreshing dashboards, shift-based analytics, and machine comparison.

Full details →

Production Scheduling

Visual timeline of production orders by machine. Track progress, manage priorities, and see due dates across all work centers.

Full details →

Batch & Recipe Management

ISA-88 compliant recipe versioning with batch execution tracking, queue management, and priority scheduling. Download recipes to PLCs.

Full details →

Maintenance Management

Counter-based and time-based PM scheduling with predictive alerts, parts inventory, reusable task templates, and cross-machine tracking.

Full details →

Material Tracking

Full lot and sublot traceability with barcode scanning, consumption tracking, demand forecasting, and shortage warnings. ISA-106 UDT support.

Full details →

Process Trending

SCADA-style real-time trending with PID support (PV/SP/CV), multi-signal overlay, zoom, and historical playback for root cause analysis.

Full details →

Reports & Analytics

Automated shift reports, historical OEE analytics, CSV/Excel export, and scheduled email distribution. Compare machines side by side.

Full details →

Alarm Management

Smart alarms with priority levels, SMS/email/on-screen routing, alarm history and pattern analysis. Know about problems in seconds.

Full details →

MQTT & Sparkplug B

Native Sparkplug B protocol with bidirectional communication. Auto-discover tags, send commands to PLCs, and connect any MQTT broker.

Full details →

Built on Industry Standards

Not just compatible — built from the ground up on ISA and IEC standards

PackML State Model
Sparkplug B Industrial MQTT
ISO 22400 OEE Calculations

See PulseMQ in Action

Clean, intuitive dashboards that operators love and managers can trust

Built for Real Manufacturing Environments

PulseMQ supports both discrete and continuous manufacturing

Extrusion & Plastics
Chemical Processing
Food & Beverage
Packaging
Discrete Manufacturing
Cable & Wire

Choose Your Deployment

Two ways to deploy PulseMQ — pick what works best for your organization

Fastest Setup

PulseMQ Cloud

Hosted on AWS — Ready in minutes

  • No infrastructure to manage
  • Automatic updates & backups
  • Multi-location support
  • Secure AWS infrastructure
  • 99.9% uptime SLA
  • Start monitoring in 15 minutes
Schedule a Demo

30-day free trial available

PulseMQ On-Premise

Docker-based — Your data stays on your network

  • 100% on-premise deployment
  • Your data never leaves your network
  • Docker-based installation
  • Air-gapped network support
  • Annual license
  • Full source access (Enterprise)
Contact Sales

Includes updates & dedicated support

Where Manufacturers Are Losing Money Right Now

View All Insights →

This Isn't About Data — It's About Profit

Reduce downtime
Cut scrap
Improve throughput
🔒
Prevent costly failures

Plants typically uncover thousands in hidden losses within weeks.

Built by Engineers — Not Consultants

Built in Ohio, USA

Our entire team works from Cleveland. When you call, you talk to the engineers who build the product.

Up in Days, Not Months

Cloud setup takes minutes. Auto-discover tags from PLCs. No consultants, no six-month rollout plans.

We Answer the Phone

Real people, real answers, same day. No ticket queues, no waiting for callbacks.

Continuously Improving

We ship updates weekly based on customer feedback. Your input shapes what we build next.

Get in Touch

Ready to see PulseMQ in action? Let's talk about your manufacturing environment.

Location

Cleveland, OH

Proudly based in America's manufacturing heartland

Call Us

(216) 385-0652

Mon-Fri 8am-6pm EST

Email Us

support@pulsemq.com

We respond within 4 hours

We typically respond within 1 business day.

Ready to See What Your Plant Is Actually Losing?